Monster’s Inc. Boo Halloween Costume – Part III

The long-awaited and much-anticipated final post on Kyrie’s Halloween costume is in!! I know, pins and needles, right?

Teeth, check.
Hood, check.
Now onto the body!

Ok, so I really had to think through the design and construction of this costume. One sleepless night, and I had a plan! It would have been easier if I didn’t want to finish the inside, but I want Kyrie to be comfortable so it just took a little extra brain power to get it right. One thing to note, you don’t actually need three pieces for the body, I was going to put a zipper in the back and after I cut out my pieces I remembered that the hood is attached to the back, so the closure will need to be at the side-seams. Typical me. Oh-well, live and learn. 🙂

Back:
So, I started by just closing that center back seam. You can baste the batting and exterior (purple) fabric together. Then, right purple sides together, sew, trim, press. Then separately (because I want a finished interior) sew the right sides of the exterior (gray) fabric together.

Then right side purple to right side gray, sew one side seam starting 1/2″ from the top (don’t forget the arm hole). This seam will be a finished edge with Velcro to attached the front to the back. Trim, clip curves, turn out and top stitch. Leave the other side unfinished at this point.

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Front:
Next, I did the Velcro edge of the front of the costume. Same process. Baste batting to purple fabric. Right sides of purple to right side of gray sew one side seam (the one that meets up with the back of the costume). Again, make sure to do the arm hole. I added an extra half-inch to the “depth” location of the arm hole to allow for the overlap of the Velcro. It’s kinda hard to explain, hopefully this picture helps. Trim, clip curves.

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Now for the top edge of the front of the costume. Don’t forget to insert the teeth between the gray and purple fabric. Then then sew along the top edge of the costume, ending about ¾ of an inch from the unfinished side. Trim, Press. Turn out and top stitch both side and top seams. Next top stitch a channel (3/4”)  into the top front of the costume for another piece of boning. Slip the boning in.

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Next, I connected the front of the costume to the back. This is just a little tricky with finishing and the arm holes. Baste purple fabric to the batting. Purple side to purple side, stitch the side seam before and after the arm holes. Do the same with just the gray fabric. You will now have finished edges other than the arm holes. You can press the seam allowance on the arm holes, clipping curves, and then top stitch the purple to the gray giving you a finished arm hole.

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Next, I top stitched four rows into the body of the costume. I just took the length and divided out four equal sections (taking into account the seam allowance for the bottom). I measured carefully and marked my lines with pins and stitched.

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At this point I sewed on the Velcro to the front and back Velcro edges. Be sure to do the back side of one and front side of the other. I did the back-side of the front and the front-side of the back. Now how’s that for a sentence. 🙂

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Almost finished!! Next attach the  bottom. First baste together your layers. I just did purple, one layer of batting, and then gray. This is one seam I didn’t worry about finishing on the inside, it’s just too difficult to get to by hand, and really doesn’t matter. So right side of the costume to right side of the bottom piece, stitch.

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This can be a little difficult because you are sewing a circle to a rectangle, but take your time, it is possible. Remember that the Velcro edges will need to overlap as well. Trim edge, clip curves, and turn out.

Confession: I ended up sewing this piece and ripping it out four times. Yes, four. It seems like when I’m almost done with a project, I do something to make life more difficult. First time, the piece was a little too big. Second time, still too big. Third time, I sewed wrong side to right side. Fourth time – success! Seriously, it doesn’t matter the project, something always gets me. 🙂 My message to you, measure carefully!

Anyway, exciting, it’s really starting to look like a little Boo monster, almost done!!

Monster's Inc Boo Halloween Costume

Next, I attached the hood to the back of the costume. Sew right sides of the purple side only together, you want to leave the gray out so that you can hand finish that edge. Trim and press the seam. Wait to finish the interior.

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Now we need the finishing touches. Boo’s monster has googly eyes and mop like hair. Styrofoam balls, pipe stem cleaners, floral wire, and some cording accomplished that. The Styrofoam balls I picked were too big, like really too big, so I had to go back and buy smaller, lighter ones.

Finally, hand tack the hood lining along the center back seam and hand sew the seam between the of the hood and the gray back lining.

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Voila, we have a sweet little Boo! It’s far from perfect, but it was sewed with love (and actual blood and tears – see Part II).

Happy Halloween! In case you missed them, here are Part I and Part II.

–h

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